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Spherical Washers

Spherical (angular) washer sets — a concave and convex washer pair — used to compensate for angular misalignment between a bolted joint's mating surfaces and the fastener axis. Search by bolt size and material, or describe the misalignment application.

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Technical Foundation

What Is a Spherical Washer?

A spherical washer set consists of two washers with mating spherical (concave and convex) contact surfaces — the convex washer's curved face nests into the concave washer's matching curved recess, allowing the pair to rock relative to each other around the bolt axis while each washer's outer face remains flat against its respective clamped surface. This compensates for angular misalignment between the bolt hole axis and the surface being clamped, which is common where a bolted connection joins parts that aren't perfectly parallel — sloped flanges, angled brackets, or structural connections with fabrication tolerance.

Without a spherical washer set, a bolt tightened against a non-parallel surface bends slightly to seat the nut and bolt head flat, inducing bending stress into the fastener that reduces its effective clamping capacity and fatigue life. The spherical pair absorbs the angular mismatch mechanically instead, so the bolt is loaded in pure tension as intended, which is why spherical washers are specified in structural steel connections and any bolted joint with a known or expected angular offset.

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SpecWhat It MeansWhy It Matters
Angular Compensation RangeCommonly up to 6-8 degrees per DIN 6319Sets the maximum surface angle mismatch the set can accommodate
Bolt SizeMatched to specific bolt/stud diameterMust match the fastener's diameter for proper bearing and clearance
MaterialCarbon steel (often case-hardened), stainless steelDetermines load capacity and corrosion resistance for the application
StandardDIN 6319 (common reference standard)Provides recognized dimensional and angular compensation specifications
Set ConfigurationSold as a matched concave/convex pairBoth washers must be used together — a single washer from the set doesn't function alone

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Applications

Where Spherical Washers Get Used

Spherical washers are specified anywhere a bolted joint's mating surfaces are not perfectly parallel to the fastener axis and inducing bending stress into the bolt must be avoided.

Structural Steel Connections

Spherical washer sets compensating for flange angle tolerance in bolted structural steel connections and base plates.

Heavy Equipment & Machine Frames

Spherical washers absorbing angular misalignment in bolted joints on fabricated equipment frames and mounting brackets.

Pipe Support & Hanger Systems

Spherical washer pairs used in pipe hanger and support bolting where the support angle isn't perpendicular to the bolt axis.

Bridge & Infrastructure Construction

Spherical washers specified in structural bolting where fabrication tolerance introduces surface angularity.

Wind Turbine & Renewable Energy Structures

Spherical washer sets used in tower and foundation bolted connections requiring angular load compensation.

Material Handling Equipment

Spherical washers in conveyor and rack structural bolting where frame angularity would otherwise bend the fastener under clamping load.

FAQ

Spherical Washers Questions, Answered

What happens if I bolt a joint with surface angularity without a spherical washer set?

The bolt itself will bend slightly to allow the nut and head to seat flat against the non-parallel surfaces, which induces bending stress into the fastener in addition to its intended tensile clamping load. This reduces the bolt's effective load capacity and fatigue life, and in severe cases or under cyclic loading can lead to premature fastener failure.

How much angular misalignment can a spherical washer set correct?

Compensation range depends on the specific washer set's design, but common structural spherical washer sets (per DIN 6319) accommodate roughly 6-8 degrees of angular mismatch between the bolt axis and the clamped surface. Check the specific product's rated compensation angle against your actual measured or expected surface angularity before specifying.

Do I need to buy the concave and convex washers separately, or are they matched sets?

Spherical washers are sold as matched concave/convex pairs and must be used together — the convex washer's curved face and the concave washer's matching curved seat are what allow the pair to rock and absorb angularity. A single washer from the set doesn't provide the angular compensation function on its own.

Can spherical washers be used with standard flat washers in the same joint?

Yes, in many designs a standard flat washer can be used between the spherical washer set and the nut or bolt head as an additional bearing surface, but this depends on the specific joint design and available stack height — check the application's engineering requirements rather than assuming an additional flat washer is always appropriate.

Why are spherical washers commonly specified in structural steel bolting standards?

Structural steel fabrication inherently carries some angular tolerance between mating flange or connection surfaces, and structural bolts are often tightened to a specified high preload — combining that preload with an unaddressed angular mismatch would induce significant bending stress into a critical structural fastener, so codes and engineering practice commonly specify spherical washers wherever surface angularity exceeds an acceptable threshold.

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