About Elpress
Elpress Industrial Cable Crimping Systems
Elpress is a global manufacturer of precision cable crimping and terminal-pressing systems engineered for industrial electrical assembly, power distribution, telecommunications, and aerospace applications. Headquartered in Germany, Elpress has been a trusted partner to panel builders, integrators, and MRO operations for decades, offering mechanical hand tools, hydraulic crimpers, and electrohydraulic pressing systems that deliver consistent, repeatable connection quality under demanding field conditions.
The Elpress product portfolio spans six distinct force-class systems: the 3.5T system (hydraulic, electrohydraulic, and electromechanical hand tools with up to 3.5 tons crimp force) for fine-gauge work; the 6T and 13T systems for mid-range power distribution and motor-control wiring; the 25T system for heavy-duty industrial power distribution and DC transmission; and the 35T and 40T systems for large utility-scale and offshore applications. Each system class includes modular crimping heads, matrices, dies, and punches matched to specific connector families (KS/KSF through-connectors in 0.75–800 mm², KRT/KRD tube terminals in 10–1000 mm², and DIN-series terminals).
Representative models include the PVL130S, a portable 3.5T electrohydraulic hand tool with 15 kN (1.5 ton) crimping force, electronic locking-function control, closure monitoring, and one-handed operation for cables from 0.25 to 50 mm². For larger installations, the V1311 is a manual hydraulic hand-held tool in the 13T system rated for heavy-duty crimping of power and distribution terminals. All Elpress systems accept interchangeable die sets, enabling a single press base to process diverse connector types across a job site or facility.
The Elpress advantage lies in precision compression geometry: every die and punch is engineered to achieve the exact force-stroke profile required for consistent crimp geometry and pull-test performance (verified to IEC 61076-2-109 standards for electrical connectors and DIN standards for terminals). This repeatability is critical in high-reliability applications—aerospace harnesses, power-distribution panels, offshore subsea electrical systems, and renewable-energy DC transmission lines—where connection failure is unacceptable. Electronic variants (PVL, HPMV series) log crimp data and can integrate with factory quality-management systems.
Whether assembling custom power harnesses in your shop, maintaining legacy industrial equipment with repair-grade crimp quality, or deploying field technicians to remote sites with portable hand tools, Elpress systems combine portability, reliability, and modularity to ensure consistently professional-grade connections. ChatMRO's industrial catalog surfaces the exact Elpress press model, crimp force, and die set for your cable gauge and connector family—simply describe your conductor size, connector type (tube terminal, ring terminal, or industry-standard connector), and your production volume, and our AI delivers matched options with real-time pricing and availability.
Prefer a quick quote?
Get Elpress Pricing in Your Inbox
Tell us your cable gauge (AWG or mm²), connector type (ring terminal, tube terminal, or connector family), and typical job size, and we'll match the perfect Elpress crimper.
Frequently asked questions
What's the difference between Elpress hand-tool (3.5T, 6T) and heavy-duty (25T, 35T, 40T) crimping systems?
Hand-tool systems are portable, operate with manual hydraulic or electric power, and handle cable from 0.25 to 300 mm² for field assembly, repair, and light-production work. Heavy-duty press systems require bench or machine mounting and handle cable up to 1200 mm² at multi-ton forces, suited to factory production lines, power substations, and utility-scale distribution wiring.
Are Elpress crimp dies and matrices interchangeable across different system classes?
No—each force-class system (3.5T, 6T, 13T, 25T, 35T, 40T) has its own die geometry optimized for that force range. However, within a single system class (e.g., all 6T models), die sets are modular and interchangeable, so one press body can process multiple connector families with quick die-swap changeovers.
What quality standards does Elpress use to verify crimp integrity?
Elpress dies are engineered to IEC 61076-2-109 (electrical connector crimping) and relevant DIN standards for terminal crimping. All products are tested for pull-strength consistency; electronic models (PVL, HPMV) log crimp force, closure position, and timestamps for traceability in aerospace and utility installations where failure audits are mandatory.
Can I rent or lease Elpress crimping tools for one-time projects?
Yes—many industrial rental and equipment-supply companies stock Elpress hand tools and small presses. For short-term panel-building or harness-assembly projects, rental is often more economical than purchase; ChatMRO can direct you to distributors offering both purchase and rental options for your specific tool and location.
What size range of cable can Elpress systems handle?
Elpress systems range from fine-gauge 0.1 mm² (18 AWG) with the 3.5T micro tools to 1200 mm² heavy-gauge (300 MCM) with the 40T industrial press, covering virtually all copper and aluminum conductor sizes used in electrical and power distribution work.